RST VELCUT

Is a high-speed laser cutting system designed for continuous processing of Velcro, technical tapes, and synthetic straps. The on-the-fly cutting technology eliminates the need for mechanical dies, enabling instant pattern changes and unlimited design flexibility. Built for 24/7 industrial production with roll-to-roll material handling, liquid-cooled optics, and sealed laser edges that prevent fraying.


Main goals

  • On-the-fly & segmental cutting – continuous or indexed processing modes for maximum flexibility
  • Die-free manufacturing – eliminate tooling costs, switch patterns instantly via software 
  • Sealed edges, no fraying – laser fusion prevents loose threads on synthetic materials
  • Roll-to-roll automation – handle rolls 80 kg weight  (customizable)
  • High-speed processing – scan speeds up to 8 m/s, conveyor up to 0.8 m/s
  • Fully customizable – tailored configurations for military, automotive, medical, and textile industries

Our advantages

On-the-fly cutting technology Continuous material processing without stop-and-cut cycles.

Clean edge finish Laser seals synthetic fibers during cut.

Liquid-cooled optics Active cooling of scan head and focusing optics ensures thermal stability during 24/7 operation.

Endless material handling Roll-to-roll processing with roll capacity and 80 kg weight.

Dual processing modes Cutting and engraving in single pass.

Technical specifications

Parameter Laser type Laser power Wavelength Scan field width Working length Max. scan speed Conveyor speed Positioning accuracy Repeatability Max. roll diameter Max. roll weight Max. roll length Material width Material thickness Vacuum table Cooling system Fume extraction Control system Interface Power supply Safety class
Specification CO₂ sealed tube 100 W – 1000 W 10.6 µm Up to 400 mm Unlimited (continuous) 10 m/s Up to 0.9 m/s < 100 µm ± 50 µm Up to 500 mm 80 kg Up to 1000 m 50 – 400 mm Up to 3 mm Full area extraction Closed-loop water chiller Included PLC + Industrial PC Ethernet, USB, OPC UA 400 V / 3-phase / 50 Hz Class 1 (EN 60825-1)
Notes Maintenance-free, long lifetime Scalable to material & speed Optimal for synthetics & textiles Perpendicular to feed direction Roll-to-roll processing Pattern dependent Adjustable via HMI Across full scan field Part-to-part consistency Unwinder & rewinder Heavy-duty spindles Single roll capacity Adjustable guides Application dependent Fume removal & material hold Included Customer-supplied or optional Recipe management Production integration ready 5–15 kW depending on config Fully enclosed with interlocks
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